• Metal Shredder: Revolutionizing Scrap Metal Processing
    Metal Shredder: Revolutionizing Scrap Metal Processing

    A metal shredder is a heavy-duty industrial machine that processes and reduces metal waste into smaller pieces. It is essential in the scrap metal recycling industry, breaking down large items like cars, appliances, and machinery into shredded fragments. These fragments are further processed for sorting, separation, and recycling into raw materials for manufacturing.   In operation, the multifunctional shredder reduces material size through shearing, tearing, and squeezing. Its structure typically includes a motor, reducer, rotating blade shaft, H13 blades, spacers, frame, base, box, and work platform. The rotating blade shaft features removable blades and spacers, with the number of blades varying by model and shaft size. The rotary cutting system offers long service life, strong cutting ability, and high production capacity.   The environmental impact of metal shredders is profound. By facilitating efficient metal recycling, these machines significantly reduce the need for virgin ore extraction, conserving natural resources and lowering carbon emissions. Furthermore, the shredded metal output serves as premium feedstock for steel mills and foundries, closing the material loop in industrial production.   From an economic perspective, metal shredders create substantial value by transforming waste into valuable commodities. The processed metal fragments command higher market prices than unprocessed scrap, while the reduced transportation costs associated with compacted materials further enhance profitability.   In short, the metal shredder stands as a cornerstone in modern scrap metal processing, embodying technological innovation and environmental stewardship. and has become an indispensable force in the circular economy.

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  • Technical features of TEYUN briquetting machine
    Technical features of TEYUN briquetting machine

    1. The system is designed with a pre-unloading device to completely eliminate hydraulic shock. 2. Advanced fast devices ensure the production needs of users. 3. The electrical part adopts an imported PLC fully automatic control system with strong anti-interference ability and low failure rate. 4. The body adopts an integral steel structure with high strength and good stability, and no anchor screws are required. 5. This machine adopts hydraulic transmission, highly professional integral valve block, and ultra-large flow diameter, which reduces system pressure loss and eliminates leakage. 6. The use of cartridge valves, electro-hydraulic proportional valves and unique oil circuit design make the hydraulic system perfect. Even if it works under long-term heavy load, the system will not be unable to do its job.

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  • Unleashing Precision and Power: The Unique Features and Advantages of the Tiger Shear
    Unleashing Precision and Power: The Unique Features and Advantages of the Tiger Shear

    Tiger shear actually is another type of the alligator shear, so it also called as the super alligator shear with long feeding box.  The tiger shears have the advantages of small size, light weight, low inertia, low noise, smooth movement, convenient operation, flexibility, large shearing section, easy adjustment of the cutting body, etc., and are safe to operate and use. They are often used in scrap recycling enterprises, scrap steel plants, smelting and casting enterprises to cold shear various shapes of steel and various structures of metal. The purpose of the shearing machine is to cut to size, cut heads, cut tails, cut edges, cut samples, and remove local defects of rolled products. Working process of tiger shears Adjust parameters: Adjust the position and shearing pressure of the shear blade according to the thickness and hardness of the metal material. Placing metal materials: The metal materials to be sheared are placed on the workbench of the scrap metal shears. Starting equipment: Start the power system of the tiger head shears through the control system. Shearing metal materials: The shear blade shears the metal materials at high speed and high pressure to achieve fast and accurate shearing effects. Features of tiger shear: (1) Hydraulic drive, stable operation, no vibration. (2) Simple infrastructure, no need for base screws for installation. (3) PLC control is adopted, and users can choose manual or automatic operation. (4) Automatic feeding mechanism can be added according to user requirements. Advantages of tiger shears 1. The tiger shear uses a plate chain silo to achieve smooth feeding. This can avoid the problem of material extrusion and rumbling when feeding with traditional feeding mechanisms. 2. The shearing cylinder of the scrap metal tiger shearing machine adopts ball joint connection, which improves the stability and life of the cylinder. This also adds a front plate guide device, which has low noise, good stability and strong reliability. 3. It adopts hydraulic drive, which is easy to operate and simple to maintain. It is easy to install, and no foot screws are required to install the tiger shear.

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  • The Metal Baler: A Cornerstone of Modern Recycling
    The Metal Baler: A Cornerstone of Modern Recycling

    Metal balers are transformative machines in industrial recycling, designed to compress and bundle scrap metals like steel, aluminum, and copper into compact, manageable bales. They are widely used in steel mills, recycling facilities, and metal smelting industries, reducing transportation and smelting costs. Teyun’s metal balers cater to various scrap types and offer customization in box size, bale size, and type, ensuring versatility and efficiency.   A key advantage of metal balers is their contribution to sustainability. By compacting metal waste, they reduce landfill space requirements, mitigating environmental degradation. The baled metal is often sent to recycling facilities, where it is melted and repurposed into new products, closing the material lifecycle loop and conserving natural resources.   Economically, metal balers help businesses cut waste management costs by reducing the frequency of waste collection and disposal. Additionally, selling baled metal to recycling centers generates revenue, making the investment in metal balers financially viable over time.   In conclusion, the metal baler is an indispensable tool in the modern recycling industry. Its ability to efficiently process metal waste not only enhances operational efficiency but also promotes environmental sustainability and economic viability. As technology advances and demand for recycling solutions grows, metal balers will play an increasingly vital role in fostering a circular economy and reducing the environmental impact of industrial activities.

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  • Container Shears: Revolutionizing Efficiency Across Contemporary Industries
    Container Shears: Revolutionizing Efficiency Across Contemporary Industries

    Container shears, robust hydraulic attachments mounted on excavators or loaders, have become indispensable in industries requiring precision cutting of heavy metal structures. Engineered with high-strength steel blades and powered by hydraulic systems, these tools excel in slicing through thick steel, concrete, and other resilient materials, offering efficiency and safety across diverse sectors.     Recycling and Scrap Processing In recycling, container shears transform bulky items like shipping containers, automobiles, and machinery into manageable scrap. By cleanly cutting metal, they facilitate efficient transportation and melting, reducing landfill waste and promoting sustainable metal reuse. Their ability to process varied materials swiftly makes them vital in scrap yards, enhancing productivity while lowering labor costs and hazards associated with traditional cutting methods.     Demolition and Industrial Decommissioning   During demolition, container shears dismantle steel frameworks, reinforced concrete, and pipelines with precision. Unlike explosive methods, they allow controlled disassembly, minimizing collateral damage and improving material recovery. This precision is crucial in urban settings or hazardous environments, such as chemical plants, where safety and material segregation are priorities.     Disaster Response and Port Operations   In emergencies like earthquakes, container shears expedite rescue efforts by clearing debris and cutting through collapsed structures. Their mobility and power enable rapid access to trapped individuals. Similarly, ports utilize these tools to inspect or salvage goods from damaged containers swiftly, ensuring logistical continuity and reducing downtime.     Conclusion   Container shears revolutionize industries by merging power, versatility, and safety. From advancing circular economies in recycling to enabling precise demolition and lifesaving disaster response, their applications underscore their role as a cornerstone of modern industrial efficiency. As technology evolves, these tools will continue to drive innovation in material management and operational safety worldwide.

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  • Introduction of aluminum cans recycling line
    Introduction of aluminum cans recycling line

    Aluminum can recycling line generally consists of pre-shredder, shredder, hammer mill, magnetic separator, eddy current, middle feeding, decoating furnace, dust removal system.   If the raw material is mixed metal bale, first put the bale into pre-shredder for preliminary shredding; then convey the scrap metal to shredder through conveyor belt for further shredding. This can effectively protect the shredder blade. The scrap processed by shredder will be conveyed to hammer mill by conveyor belt. In hammer mill, the scrap will be processed into small pieces for later decoating. The magnetic separator will remove the iron impurities in the scrap by magnetic force. Then it will be conveyed to eddy current through conveyor belt. The eddy current separator will magnetize the scrap by electromagnetic induction principle. The eddy current itself will generate a magnetic field opposite to the original magnetic field, thereby ejecting the required scrap material and separating it from other non-conductive or weakly conductive materials. The final aluminum metal will go through the middle feeding, which can ensure that the material is uniform and continuously enters the decoating furnace for decoating treatment. The decoating furnace will be connected to the dust removal system for dust removal to solve the environmental protection problem of the operating environment.   We have recently sent two aluminum cans recycling lines to Russia and Malaysia. If you are interested in aluminum can recycling, please contact us.

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  • Advantages of TEYUN Gantry Shear
    Advantages of TEYUN Gantry Shear

    1. The gantry shearing machine adopts hydraulic transmission, which is suitable for cold shearing of scrap metals with various cross-sectional shapes such as round steel, square steel, channel steel, angle steel, I-beam, steel plate, steel pipe, etc. 2. This series requires simple infrastructure, hydraulic and electrical integrated control, can implement single and continuous action conversion, simple and convenient to use, can stop and run at any working position, and is easy to implement overload protection. It has a wide range of applications and completely replaces flame cutting to reduce processing costs. 3. Hydraulic shearing machine The hydraulic shearing machine has a compact structure, the fuselage is welded into a box-shaped structure with steel plates, and the mechanical properties are stable. The shearing cylinder adopts a ball joint connection to improve the stability and life of the cylinder. The gantry shear adds a front plate guide device to improve the stress condition of the whole machine. The electro-hydraulic control can realize the automatic cycle of inching and linkage, which is one of the ideal equipment for the metal recycling industry and foundry workshop furnace material processing 4. The silo automatically presses the material, automatically pushes the material forward, and automatically shears, and the user does not need to do any operation. High production efficiency. 5. The slides on both sides of the tool holder are automatically lubricated with grease. The slides are made of high manganese steel wear-resistant material and are durable.

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  • How to Choose a Shredder
    How to Choose a Shredder

    1. In the structure, the shredder is contained in the reducer, but the crusher is not contained in the reducer; 2. The shredder contains a built-in pusher box, while the crusher does not have a pusher box; 3. Shredder and crusher blades are different, shredder blade is diamond-shaped, while the crusher blade is sharp flat knife; 4. Shredder and crusher working principle is not the same, shredder is to rely on the knife roller low-speed torque to shear the material, while the crusher relies on the knife roller high-speed operation to cut the material. 5.Shredder and crusher for the size of the material there is a difference, shredder is to tear the material into irregular 20mm-200mm or even larger size block. The crusher is the block material is further broken into small pieces below 20mm, so as to achieve further processing conditions, such as cleaning and granulation. 6.The principle is different, the speed of the shredder is very slow compared to the crusher. The principle of shredder to tear the material is mainly by low speed, large torque, the speed difference between the shaft to tear, cut, tear the various materials. The crusher is a high inertia impact with and sharp edges of the rotating dynamic knife and rotating shaft on both sides of the fixed fixed knife, shear each other's way to cut the material. 7.Most of the material shredding processing for high strength, large size, load strong stubborn materials, crusher processing materials are mostly low load, small size of conventional materials. From the point of view of use, shredding has more safety, less manual operation, low noise and other advantages. Crushing, on the other hand, has a relatively high noise level and requires more manual operation and maintenance.  

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  • Processing Advantages of Gantry Shears
    Processing Advantages of Gantry Shears

    1. The gantry shear has excellent shearing performance It adopts high hardness blades and sturdy shear structure, which can easily cope with the shearing needs of different materials. Whether it is thin plate material or thicker metal plate, the gantry shear can stably and quickly complete the shearing task, to ensure that the cutting surface is flat and smooth. Moreover, the shearing speed of the gantry shear can be adjusted according to the needs, so as to meet the processing requirements of different workpieces.   2. Gantry shears are characterized by high accuracy Through advanced CNC technology and precision sensors, the gantry shear can realize precise control of the size and angle of the workpiece. Whether it is straight line shear or curve shear, the gantry shear can maintain a high degree of accuracy and stability. This makes it widely used in industries that require high-precision machining, such as aerospace and automotive manufacturing.   3. Gantry shear is easy to operate, easy to learn and master Its humanized design and friendly interface enables the operator to quickly get started and quickly adjust and control the processing parameters. Moreover, gantry shears are usually equipped with safety protection devices to ensure operator safety and avoid accidents. This simplicity and ease of use provides a convenient way for companies to improve productivity and reduce labor costs.   4. Gantry shears also have a large processing range and flexibility According to different processing needs, gantry shears can be cut in a variety of shapes and sizes. Whether it is straight line cutting, diagonal cutting or shaped cutting, gantry shears are capable of handling. At the same time, the gantry shear can also carry out multiple consecutive cutting and automatic positioning, which greatly improves the production efficiency. This flexible and diverse processing capability makes the gantry shear the ideal choice to adapt to the changing and diversified market demand.  

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  • Advantagement of Metal Baler
    Advantagement of Metal Baler

    Metal baler can compress all kinds of scrap metal, cans, scrap iron into rectangular blocks, which not only solves the problem of storage of scrap metal, but also improves the selling price of scrap metal. Automatic metal packing machine is the equipment for scrap metal recycling market to improve the efficiency and service life of the equipment. Scrap metal baler: it is mainly used in recycling processing industry and metal smelting industry. It can extrude all kinds of metal materials, such as metal edges, steel scraps, scrap steel, scrap iron, scrap copper, scrap aluminum, disintegrated car shells, waste oil drums and so on, into various shapes of qualified furnace materials. It is convenient for storage, transport and reuse.   The development of metal baler:   (1) High speed,and low energy consumption. Improve the efficiency of the hydraulic machine, reduce production costs;   (2) Electromagnetically integration system. Fully and reasonably use advanced animatronics technology to improve the whole hydraulic system;   (3) Automation and Intelligent. The rapid development of microelectronic technology provides sufficient conditions for the automation and intelligence of hydraulic machines. Automation is not only embodied in the processing, should also be able to achieve automatic diagnosis and adjustment of the system, with the function of fault pre-processing;   (4) The integration and standardization of hydraulic components. This integrated hydraulic system reduces piping connections and effectively prevents leakage and pollution. Standardized components bring convenience to machine maintenance.

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