• How to maintain and service hydraulic alligator shears?
    How to maintain and service hydraulic alligator shears?

    Hydraulic alligator shears are essential in various industrial fields such as scrap metal processing and manufacturing. Regular maintenance is essential to ensure the life and effectiveness of key components. This article provides a detailed guide on maintaining and servicing the main components of hydraulic alligator shears.   1. Maintaining the cutting blade Regular inspection and sharpening: Regularly check the blade for dullness or damage. Sharpen the blade as needed to ensure smooth cutting and relieve stress on the machine. Replacement: If the blade is excessively worn or damaged, replace it in time to avoid affecting the efficiency and safety of the machine. 2. Press cylinder The press cylinder is responsible for the driving force of the shear to cut the material. Seal inspection: Frequently check the hydraulic seal for wear or leakage. If necessary, replace the seal to prevent fluid leakage and maintain pressure. Rod condition: Check for wear, corrosion or misalignment on the cylinder rod. A damaged rod can lead to inefficient operation and safety hazards. 3. Press plate The press plate holds the material in place during the cutting process. Alignment check: Make sure the press plate is aligned with the cutting blade for optimal performance. Surface inspection: Check regularly for any cracks or wear, and repair or replace the platen if it is damaged. 4. Motor The motor powers the hydraulic pump and needs to be checked regularly to ensure it is operating efficiently. Cooling system: To prevent overheating, keep dust and debris out of the motor's cooling system. Electrical connections: Check all electrical connections for signs of wear or corrosion. Secure any loose connections and replace damaged wires or components. 5. Valves The pressure and flow of the hydraulic oil are managed through hydraulic valves. Operational testing: To ensure the valves are operating properly, test them regularly. Be alert for unusual sounds that may indicate potential problems. Cleaning: Keep the valves clean and free of debris buildup that can cause the valves to stick or malfunction 6. Cutting cylinders Like press cylinders, cutting cylinders are used for cutting, so similar care is required. Leakage checks: Make sure the hydraulic oil level is correct and perform regular leak checks. Pressure tests: Check the hydraulic pressure in the cutting cylinder regularly to ensure it meets the specifications required for efficient operation. 7. Pumps The machine's hydraulic oil must move, so a hydraulic pump is needed. Oil Level and Quality: Check the hydraulic oil level regularly and top up as needed. Replace the oil if it is contaminated. Pump Inspection: Listen for noise changes and check for vibrations, which may indicate wear or misalignment. 8. Electric Box The electric box contains the electrical components that control the machine. Moisture and Dirt: Make sure the electric box is free of moisture and dirt, which can cause electrical failures. Component In...

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  • What a powerful container shear!
    What a powerful container shear!

    We are specializing in the production of metal scrap shear for metal recycling. Our container shear machine is horizontal type and it's suitable for cutting metals with different cross-sectional shapes in the cold state. Horizontal automatic container shear is very suitable for cutting metals of different cross-sectional shapes in cold state, such as round, square, slot, angle, I-shaped, plate and various scrap structural metals. It brings convenience to the packaging, storage and transportation of scrap metal materials, and also provides qualified furnace charge for smelters. Features:   The box shear machine has a wide range of applications and is a processing equipment for metal recycling stations, factory foundries and mechanical construction industries.   1.Container machine adopts hydraulic drive, you can choose manual or PLC automatic control operation. Automatic control can save human energy. 2.Production capacity up to 15 -20tons per hour 3.Eco friendly no gases required. 4.HARDOX is used as wear resistant plates 5.Blades are made up of graded tool steel for high wear resistance and long life.The scrap feed in hopper, due to the movement of pre clamp the scrap automatically slips down and the cut scrap is pushed out from the front. 6.Continuous raw material feed 7.Lesser space required. 8.The installation does not require any foundation or foot screw.

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  • Hydraulic gantry shears for cutting metal
    Hydraulic gantry shears for cutting metal

    Gantry shears are mainly used to cut off large or long scrap metal materials. Scrap metal can be sheared 4-6 times per minute. This metal shearing machine adopts cold cutting to cut scrap metal into 20-30 cm, with an output of 2.5-30 tons per hour. Hydraulic metal shearing machines are always equipped with a conveyor belt for scrap metal feeding. Suitable for scrap steel, scrap iron, broken gasoline barrels and various metal structural parts of various shapes. In addition, it can handle a large amount of scrap and is also very friendly to the environment.   Summary of the advantages of hydraulic gantry shears 1.The machine adopts hydraulic operation, low noise, stable operation and long service life. 2.Metal shearing machine adopts electrical control, which is convenient and safe to use. 3.This machine is the strongest machine of shearing force and can handle heavy metal scrap. Its capacity is also very powerful. 4.It has a wide range of metal scrap processing, such as construction steel bars, scrap car shells. It has strong practicality. 5.The machine models are diverse. 6.The finished product size can be set, and the general finished product size is 20-30cm.   Therefore, scrap metal gantry shears are widely used in various metal recycling plants, scrap car dismantling sites, smelting and casting industries, etc. If you are interested, please contact us for more details!

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  • Is a vertical baler or horizontal baler suitable for your company?
    Is a vertical baler or horizontal baler suitable for your company?

    A baler is a type of recycling equipment that can be very beneficial for various types of businesses. A baler compresses recyclable materials, most commonly cardboard and plastic, so that they may be tied together with baling wire to create a compact bale. Baled materials can be purchased by recycling companies which helps the overall environment instead of leaving loose materials to be dumped at a landfill. Balers are used by businesses that generate enough recyclables to justify the purchase of the equipment. They are a great option for theos types of businesses with smaller spaces, too, as they decrease the need for extra waste bins.   Balers come in various sizes and shapes depending on the types of materials needing to be baled, the quantity of material needing baling, and the location & size of the business property. There are two categories of balers: vertical and horizontal.   Vertical balers compress with vertical (downward) force. Materials are put inside of the machine and then the baler’s ram (located at the top of the machine) will move down toward the ground and compress the material. Vertical balers tend to take up less space, cost less and are great for a variety of materials. They are much taller than horizontal balers and may not be the best choice for materials with less elasticity.   Horizontal balers are more robust and work a little differently. Materials can be loaded into the baler by hand, air systems, conveyors, hydraulic dumpers and other various equipment. Once these materials are placed into a hopper and the hopper is full, the ram will compress the materials from one side of the machine to the other (moving with horizontal force). These bales are typically tied off with baling wire and then ejected from the baler. Balers can be auto-tie or manual-tie. Auto-tie balers are more costly, but if enough bales are formed, they provide great value over the long-term. Horizontal balers are great for companies that produce high volumes of bales; they create more consistent bales in size & weight; they can be used with other equipment such as shredders; and they can compress a wider variety of recyclable materials (from fiberglass sheets to aluminum cans to newspaper and more).    

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  • TEYUN Horizontal Baler Product Details
    TEYUN Horizontal Baler Product Details

    Horizontal baler machine widely used for compression and packaging in packaging, carton, printing, papermaking, food, garbage recycling and other industries.Very popular with our customers.So what is horizontal baler machine and what details does it have?   * Open structure makes the package out convenient and fast, and improves work efficiency.   * Adopts two-sided closing method, which is easy to adjust.   * Left and right compression and package pushing, adjustable stroke, continuous package out.   * PLC program, electric button control, simple operation, self-contained feeding detection, automatic compression.   * The packaging length can be set, and there are devices such as bundle reminder.   * The size and voltage of the package can be customized according to the reasonable requirements of the customer. The weight of the package is different according to the material.   * Three-phase voltage, simple operation, can be equipped with air ducts and conveyor lines for higher feeding efficiency.   * The oil pipe joint adopts a conical gasket-free connection to avoid oil leakage.   * The concave multi-point cutter design improves the cutting efficiency and extends the service life of the cutter.

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  • TEYUN Briquetting Machine Equipment Structure
    TEYUN Briquetting Machine Equipment Structure

    tHE FEATURES OF THE BRIQUETTING MACHINE THE STRECTURES OF A METAL CHIPS/ POWDER BRIQUETTING MACHINE 1.Main machine Briquetting machine is composed of a frame, a main hydraulic cylinder, a propulsion hydraulic cylinder, a bottom hydraulic cylinder, a matching mold frame, a pressure head, etc. The frame is composed of upper and lower beams and columns. The upper and lower beams are all cast steel parts. The upper and lower beams are connected to the four columns through internal and external nuts to withstand the tension during the working process. The main hydraulic cylinder eliminates cast steel parts, eliminates safety hazards, and ensures the service life and safety of the equipment. The matching mold frame, mold, pressure head, etc. are high-strength wear-resistant steel, which can be quickly replaced. The front end of the mold is equipped with a wear-resistant punch, which is convenient for disassembly and installation, extending the service life. The relevant parts have been specially hardened or forged at the necessary position. 2.Hydraulic station Metal scrap briquetting press is composed of a motor, a hydraulic station, a pump protection device, a professional control valve group and a pipeline system connecting the cake press. It has a reasonable design, stable quality, and is equipped with a cooling system to prevent the equipment from working continuously due to overheating of the oil temperature. 3.E-box Aluminum hydraulic briquette machine is composed of an electrical system and a PLC control system, equipped with an adjustable text display, and the action sequence and each action time are completely controlled by the PLC system. It can be adjusted by the operator at any time, which is convenient, fast and easy to understand.

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  • Components of a Metal Baler
    Components of a Metal Baler

    In short, scrap metal baler is a machine used to shred and compress various metal for better handling and storage. The machine cuts all metals, whether ferrous or non-ferrous materials or even whole metal objects. It consists of various components, each of which is combined to perform the final function - baling. These include: 1. Hydraulic Cylinder The hydraulic cylinder is an important part of the metal baler because it applies the compressive force. It is strong and durable to withstand side loads and shocks, but it should be serviced regularly to ensure that it is well lubricated. 2. Ram This component is attached to the front end of the hydraulic cylinder. It presses on the metal box to achieve the desired bale size. 3. Oil Filter The oil filter constantly lubricates the hydraulic system to ensure that it is clean and well functioning. The oil must be replaced after aging to avoid damage to the hydraulic pump and accessories. 4. Hydraulic System This includes the components that hold the cylinder together for the baling process. They include valves, fittings, hoses, and pumps. They also require regular component maintenance due to the heavy workload. 5. Lid This is one of the main components of the baler because it is critical to the baling process. The gland supports the piston to compress the scrap metal during the final stages of baling. It returns to its original locked position after the compression is over. 6. Baling Chamber The baling chamber is where the metal material is wrapped before it is compressed into large bales. It has steel reinforcement to withstand the intense pressure during the compression process. 7. Control System The control system is the beginning and end of the scrap metal baler because all functions originate from and ultimately pass through the commands entered into the control system. This is where you, the operator, enter specific baling details such as bale size, amount of pressure, and temperature, depending on the end product you want. The latest control systems have fault detection systems and inspection function to understand when operation is not ideal.

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  • Development Trend of Metal Baler Machine
    Development Trend of Metal Baler Machine

    Metal baler can compress all kinds of scrap metal, cans, scrap iron into rectangular blocks, which not only solves the problem of storage of scrap metal, but also improves the selling price of scrap metal. Automatic metal packing machine is the equipment for scrap metal recycling market to improve the efficiency and service life of the equipment. Scrap metal baler: it is mainly used in recycling processing industry and metal smelting industry. It can extrude all kinds of metal materials, such as metal edges, steel scraps, scrap steel, scrap iron, scrap copper, scrap aluminum, disintegrated car shells, waste oil drums and so on, into various shapes of qualified furnace materials. It is convenient for storage, transport and reuse.   The development trend of metal baler:   (1) High speed and low energy consumption. Improve the efficiency of the hydraulic machine, reduce production costs;   (2) Electromechanical integration system. Fully and reasonably use advanced mechatronics technology to improve the whole hydraulic system;   (3) Automation and Intelligent. The rapid development of microelectronic technology provides sufficient conditions for the automation and intelligence of hydraulic machines. Automation is not only embodied in the processing, should also be able to achieve automatic diagnosis and adjustment of the system, with the function of fault pre-processing;   (4) The integration and standardisation of hydraulic components. This integrated hydraulic system reduces piping connections and effectively prevents leakage and pollution. Standardised components bring convenience to machine maintenance.  

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  • What are the advantages of vertical cardboard balers?
    What are the advantages of vertical cardboard balers?

    Vertical baler can be used to pack plastic bottles, wool, paper, cardboard and other items.One of the most popular types of vertical balers is the cardboard baler. As the name suggests, these machines are specifically designed to compress cardboard waste into manageable bale sizes. Cardboard balers operate on a hydraulic system, applying strong pressure to the waste to turn it into bales. These bales are then tied securely using steel wire, making them easy to handle and transport.   Cardboard balers are able to process large amounts of cardboard waste in a short period of time, making them ideal for businesses that generate large amounts of cardboard waste. The machine has a powerful motor that can quickly compress the waste, saving time and space. A typical cardboard baler can process about 10-15 tons of cardboard waste per hour, which is a large amount. 1.Simple operation and easy maintenance is the first advantage. The machine adopts button PLC programming control, which enables users to easily master and control the whole process; at the same time, the equipment is also equipped with a touch screen human-machine interface and no-wait control mode, so that users can operate proficiently without complicated training. , reducing the possibility of failure and reducing maintenance costs. 2. High-strength steel frame design: The vertical structural design ensures its stability and durability, and can withstand harsh working environments. 3. Good energy-saving and environmental protection effects: The sealing materials used are all green and recyclable materials; and PLC control allows the cylinder in and out speed to be reasonably adjusted to achieve the purpose of fast and automatic bag feeding and save energy consumption. 4. The fully automatic packaging machine can complete the pre-pressing, tightening bolts → manual (electric) clamping → cutting mechanism to saw around the bundle, cut the middle groove for easy loading and unloading → output and other work processes, greatly saving labor and reducing labor, improving work efficiency and reducing production costs. 5. It can solve the centralized bundling of various waste cartons and create good conditions for transportation. 6. It is mainly aimed at the compression molding of various small-particle materials, such as the packaging and sealing of coal powder and small-shaped stones. 7. It also has the characteristics of taking up less space. In general, the application prospects of this type of machinery in the logistics industry are very broad. The vertical baler is a must-have machine for any enterprise that handles a large amount of waste. These machines are designed to compact waste materials into manageable bales for easy transport and recycling. The main use of vertical balers is for recycling cardboard and plastic waste, and they are widely popular among businesses that handle large quantities of these materials.   One of the main benefits of using a cardboard ba...

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