Scrap metal baler machine,Scrap metal shear,Horizontal metal shear

Our Applications
From Waste Tires to Gold Dust: How Old Rubber Makes New Money
From Waste Tires to Gold Dust: How Old Rubber Makes New Money Do you know tire? Of course you do. In today's fast-moving world, cars, trucks, and trains are everywhere. Tires of all shapes and sizes either carry us to far-off places or bring distant goods right to us here. But did you know that besides rolling down the road, these tires can actually be crushed into powder and used to make other useful items? Before turning this trash into treasure, however, tires have to go through a specific process. Simply put, it’s all about making big things smaller. The whole tire is first cut into small blocks, then repeatedly crushed and screened into powders of different sizes. But there has other important parts inside. To support heavy vehicles and passengers, tires are built with steel wires inside. So, to get clean rubber powder, the thick steel wire around the tire's rim must be removed first. There are two ways to turn a tire into rubber blocks. The first way is by using ring rolling machine and comprehensive tire block making machine. The second way is by using tire puller and rotating net tire shredder machine. Comparing the two, the first method is much faster and more efficient. Once we have the rubber blocks, a conveyor belt moves them into a buffer silo. From there, they go into the rubber grinder machine to be crushed. The crushed pieces land on a vibrating screen for sorting. Pieces that are small enough drop right through the mesh, while the oversized ones are sent back into the grinder for another round. This cycle repeats until every piece is the right size. That is the integrated rubber grinder and recirculating system. Remember the steel wire we mentioned before? Aside from the thick rim wire, there are also tiny, steel wires mixed into the rubber bits. To separate over 95% steel wire from the rubber powder, the properly sized material passes through a magnetic steel wire separator, which uses magnets to pull out these tiny wires. The material then goes through a second round of screening and magnetic separation to make sure it's 100% pure. Finally, a fiber separator removes any leftover fabric strings, and the finished rubber powder is ready to be bagged up. This gives us the exact rubber powder we need. If a buyer needs the powder to be extra pure, a dust collection system can be added to trap airborne dust during the process, making the final product even cleaner. So, what is the return rate of the whole line? Using the Chinese market as an example. One ton of steel-belted tires costs around 2,000 RMB. A production line that makes 1 to 1.2 tons of rubber powder per hour costs about $95,000 USD. If you run the machines 8 hours a day, 25 days a month, you will produce about 8.8 tons a day and roughly 2,640 tons a year. One ton of scrap tires yields about 65% rubber powder. With the current market price of rubber powder at 3,200 RMB per ton, that powder brings in 2,080 RMB per ton of tires. On top of that, the 25% of steel wire re...
Our Applications
"Breathing New Life into Used Tires: The Industrial Miracle of Eco-Tech"
"Breathing New Life into Used Tires: The Industrial Miracle of Eco-Tech"In our daily lives, tires are everywhere—from city streets to household vehicles—they silently shoulder the responsibility of safety. But have you ever wondered what happens when a tire reaches the end of its life? Landfills, incineration, or careless disposal not only occupy vast amounts of land but can also cause environmental pollution and safety hazards. At our company, used tires are not waste—they are treasures waiting to be reborn. Through advanced Shears, high-efficiency Balers, and professional rubber powder and granulate production lines, we transform discarded tires into high-value industrial products, achieving true "turning waste into wealth," giving every tire a renewed life. From Tire to Industrial Treasure: Every Step is Remarkable Cutting & Baling: The First Industrial MagicUsed tires are bulky and structurally complex. Direct crushing is inefficient and may damage equipment. Our Shears act like industrial “magic scissors,” capable of:• Precisely cutting tires into standard-sized pieces• Improving production efficiency and reducing labor costs Next, the Baler neatly compresses the cut tires for easy storage and transport, making the entire industrial recycling process more efficient and organized. Grinding & Separation: Precision Processing for Premium QualityThe cut tires move into the grinding stage, where advanced separation technology completely separates steel, fibers, and rubber, producing high-purity rubber powder and granules. Products of different particle sizes can meet a variety of industrial needs: • Ultrafine rubber powder is used for modified asphalt, enhancing road wear resistance and crack prevention• Medium-sized granules are ideal for sports surfaces, providing safety and comfort for tracks, basketball courts, and playgrounds• Coarse granules or powders are used in industrial products, such as molded parts, shock-absorbing pads, vibration-damping materials, and even rubber-plastic composites Particle Size Particle Appearance Characteristics Typical Applications Picture >5 mm Coarse granules, chunked High mechanical strength, distinct texture Running tracks, basketball courts, landscaping, road shock-absorbing mats 1-5mm Medium-coarse granules Moderate size, easy to mix Artificial turf infill, non-slip surfaces, some rubber-modified roads 0.5-1 mm Medium-fine granules Fine particles, partially mixable with composites Rubber-modified asphalt, plastic compounding, sealing materials 0.1-0.5 mm Fine powder High surface area, excellent dispersibility Recycled rubber products, gaskets, shoe soles, rubber-modified coatings Why Choose Us• State-of-the-art core equipment: Shears + Balers + Rubber Powder/Granulate Lines provide an all-in-one, high-efficiency solutio...
Our Applications
Turnkey Metal Chips Recycling Solution: Shredding and Briquetting Machine
Turnkey Metal Chips Recycling Solution: Shredding and Briquetting MachineStop Equipment Jams. Turn Tangled Metal Chips into High-Value Briquettes.The ultimate turnkey metal chips recycling solution designed for CNC machining waste. Automate your shredding and briquetting process to maximize smelting yield and recover expensive cutting fluids. Briquetting machines can process scrap metal such as steel chips, iron chips, brass chips, copper chips, and aluminum chips. However, if the material to be processed is metal shavings in long strips or spiral shapes, it is necessary to use a suitable shredder along with the briquetting machine. This is because directly processing excessively long scrap metal with a briquetting machine is ineffective, makes production difficult, and can damage the machine. Specific production process: 1. Feed the metal shavings into the shredder to shred them, reducing their size for subsequent compression by the briquetting machine. 2. The shredded scrap metal falls onto a conveyor belt below, which transports it to the feeding box of the briquetting machine. 3. The briquetting machine compresses the shredded scrap metal into cylindrical briquetters. The diameter of the briquetter can be designed. 4. The briquetting machine's push cylinder ejects the briquetter. Automated Workflow Operates: Size Reduction: Feed tangled, chaotic shavings into the heavy-duty industrial metal shredder. It aggressively tears the long spirals into uniform, small particles safe for compression. Automated Transfer: The shredded scrap falls directly onto an integrated, heavy-duty conveyor belt, which transports the material continuously into the compaction equipment. High-Density Compaction: The premium metal briquetting press exerts extreme hydraulic pressure, compressing the shredded scrap into solid, furnace-ready cylindrical blocks (customizable diameters available). Fluid Recovery & Ejection: During compaction, valuable cutting fluids are squeezed out and collected for reuse. The push cylinder then automatically ejects the finished, smoke-free briquette. (Note: If your incoming material consists strictly of small, uniform chips, the shredding step can be bypassed, feeding directly into the briquetter.) Industrial Metal Shredder Metal Briquetting Press Why Invest in a Teyun Integrated System? Maximize Smelting Yield: High-density briquettes sink instantly in the furnace, preventing metal oxidation and material burn-off. Recover Cutting Fluids: Squeeze out and collect expensive industrial oils during compaction, driving down your operational costs. Zero Manual Intervention: From shredding to final ejection, the entire PLC-...

latest news

102026.07

Highlighting One-Stop Solutions at ALUMINIUM CHINA 2026: From Aluminum Scrap Recycling to Complete Extrusion Lines
SHANGHAI, China – We are thrilled to announce our highly successful participation in ALUMINIUM CHINA 2026&METAL RECYCLING EXPO Asia's premier aluminium industry platform held at the Shanghai New International Expo Centre (SNIEC). As a leading provider of heavy industrial manufacturing equipment, we took this premier stage to showcase our advanced aluminum profile extrusion production lines and cutting-edge aluminium recycling equipment, demonstrating our capacity to deliver fully integrated, sustainable solutions to global buyers. A Complete Turnkey Solution: From Scrap to Finished Profiles At this year's exhibition, our core highlight was our unique, seamless processing philosophy that closes the loop on aluminium manufacturing. We presented our comprehensive, end-to-end solutions that cover every critical stage of the production value chain: Aluminum Scrap Recycling to Billet Casting: Transforming waste profiles and scrap metals into high-quality aluminum billets/rods through high-efficiency crushing, shearing, and melting systems. Advanced Aluminum Extrusion Lines: Heavy-duty, high-precision hydraulic extrusion presses engineered for maximizing throughput and minimizing energy consumption. Surface Treatment Solutions: Turnkey powder coating and anodizing (oxidation) lines that ensure superior finish quality and durability for diverse industrial applications. By providing a complete turnkey manufacturing solution, we help global aluminium processors reduce operational fragmentation, lower carbon footprints, and maximize overall factory efficiency. Global Networking & On-site Factory Tours The three-day event served as a vibrant hub for international collaboration. Our booth attracted an overwhelming number of domestic and overseas clients—including recycling firms, industrialists, and long-term partners from Europe, the Middle East, and South America. Deep technical exchanges on extrusion parameters, mesh sizes for rubber/aluminum separation, and machinery throughput rates led to multiple collaborative agreements. To offer a closer look at our manufacturing standards and robust quality control, several international delegations proceeded directly from the exhibition floor to our manufacturing facilities for intensive factory tours and live machine trials. Looking Ahead to 2027 The success of ALUMINIUM CHINA 2026 reaffirms our commitment to driving green, intelligent manufacturing across the global metal processing industry. We would like to extend our deepest gratitude to all the clients, experts, and partners who visited us in Shanghai. Missed us this time? Don't worry. We are already preparing even more advanced automation and sustainable tech for the next edition. We look forward to seeing you at ALUMINIUM CHINA 2027! For more technical specifications regarding our aluminum extrusion presses, box/gantry shears, or custom plant designs, please feel free to GET THE OFFER directly via our website
052026.06

Teyun attends the ALUMINUM CHINA 2026 in Shanghai.
Teyun Machinery will be featured at the 2026 China International Aluminum Industry Exhibition. From July 8 to 10, 2026, the highly anticipated 2026 China International Aluminum Industry Exhibition (Aluminum China) will be held in Shanghai. The China International Aluminum Industry Exhibition is a highly influential industry event in the aluminum industry chain in Asia, and it is also one of the key trade shows in the global aluminum industry. It has provided us with an excellent offline connection platform. Therefore, we sincerely invite global partners, purchasing managers, and aluminum industry professionals to visit our booth for visits and negotiations. At this exhibition，Nanjing TeYun Machinery Manufacturing Co., Ltd will make a strong appearance with its two core product lines—aluminum recycling processing and aluminum extrusion production. Under the theme "From Recycling to Manufacturing: TeYun Redefining Aluminum Value," the company will present global customers with an integrated circular solution that transforms scrap aluminum into high-end aluminum profiles. Exhibition Overview · Date: 8th-10th,July,2026 · Booth Number: 5G10-1,Hall N5 · Address:Shanghai New International Expo Center Exhibition Live Showcase: One-Stop Presentation of Core Products At this event, we will present a complete chain of core equipment—from scrap aluminum recycling to aluminum profile forming—on-site: · Aluminum Recycling and Processing Equipment We will display key machinery such as aluminum chip briquetting machines, heavy-duty metal balers, and profile cutting machines. You'll see firsthand how our TeYun equipment transforms loose materials into high-density feedstock suitable for melting, reducing transportation costs and improving melting efficiency. · Melting and Casting Process Demonstration Through large-screen 3D animation and a physical model, we clearly demonstrate the intermediate process of high-density aluminum material being melted and processed into extrusion-specific aluminum billets. · Aluminum Extrusion Equipment Displaying 1100/2200-ton extrusion presses, long-bar hot-cutting furnaces, and precision molds, along with aluminum profile samples produced using self-developed equipment, we present to you the complete process of aluminum billet extrusion. International Showcase and Interactive Experience · To cater to the large number of overseas professional buyers at the Shanghai Aluminum Industry Exhibition, TeYun Machinery will present its entire booth in both Chinese and English. QR codes will be placed on display boards for each key machine, linking directly to YouTube video demonstrations and our Alibaba store, allowing you to scan and view real-world operation videos of our equipment on-site. · Our booth features an open corner design t...
242026.07

Powering South America's Circular Economy: Teyun Machinery Showcases Heavy Metal Balers and New Tire Recycling Lines at Eco Expo Brazil
Powering South America's Circular Economy: Teyun Machinery Showcases Heavy Metal Balers and New Tire Recycling Lines at Eco Expo Brazil São Paulo, Brazil — As South American industries accelerate their transition toward sustainable resource management and circular economy standards, Teyun Machinery (www.teyunbaler.com), a leading global manufacturer of heavy-duty industrial recycling equipment, has announced its official participation in the upcoming Eco Expo Brazil in São Paulo. At this year's expo—Latin America’s premier platform for solid waste processing and recycling technology—Teyun will present its world-class range of high-tonnage hydraulic metal balers, heavy box shears, and its newly upgraded 1–4mm Rubber Powder Tire Recycling Production Line designed specifically for demanding regional market needs. Meeting Latin America's Surging Recycling & Scrap Processing Demands With Brazil processing tens of millions of end-of-life tires (ELVs / Pneus Inservíveis) annually and steel mills across South America demanding cleaner, higher-density scrap metal feedstocks, localized metal and rubber recycling facilities face mounting operational challenges: high labor costs, inefficient processing rates, and stringent environmental compliance. Teyun Machinery delivers robust, industrial-grade automation built to withstand heavy daily workloads while lowering cost per ton. Key Solutions Featured by Teyun Machinery at Eco Expo Brazil: Heavy-Duty Metal Balers (125T – 1000T+): High-density compaction for steel scrap, aluminum profiles, and non-ferrous metals to drastically cut freight and melt-furnace power consumption. Hydraulic Gantry & Box Shears (630T – 1000T): Continuous-feed shearing technology for heavy structural steel and bulky scrap metal, minimizing labor overhead. Integrated Tire Recycling Line (1–4mm Rubber Powder): A comprehensive, high-throughput system featuring tire block cutters, bead wire extractors, primary shredders, and fine rubber powder grinders. Aluminum Extrusion Lines (700T – 2200T): Complete press and handling systems engineered for energy efficiency and precision industrial extrusion. Spotlight on Innovation: The Full-Automatic Tire Recycling Line Teyun’s newly launched tire processing system directly addresses the growing demand for tire-derived rubber granules and clean steel wire recovery across Brazil and neighboring LATAM countries. Designed to process passenger car tires, commercial truck tires, and heavy OTR tires, the line achieves a refined rubber powder mesh size of 1mm to 4mm—ideal for rubberized asphalt, sports flooring, molded rubber goods, and fuel recovery. By integrating automated hydraulic wire extraction and multi-stage magnetic steel separation, Teyun’s machinery recovers high-purity steel scrap alongside premium rubber granules, enabling processors to maximize ROI from every single discarded tire. Why Global R...